A Beginner’s Guide to Packaging Automation for Small to Mid-Sized Manufacturers

by | Jul 15, 2025 | Automation, News

For many small to mid-sized manufacturers, automation can feel out of reach, too expensive, too complex, or simply not a priority. But the reality is, packaging automation for small manufacturers is more accessible (and affordable) than ever before.

At Arnold Packaging, we work with growing businesses that want to streamline operations without blowing their budget. If you’re just starting to explore automation, this guide is for you.

 

Why Consider Packaging Automation?

Even for smaller operations, the benefits are hard to ignore:

  • Increased speed and efficiency
  • 📦 Consistent, high-quality packaging
  • 💸 Lower labor and rework costs
  • 📈 Scalability as your business grows

You don’t need a full-scale robotic system to see a return – many solutions are modular, customizable, and designed to grow with you.

 

Common Misconceptions (and Truths) About Automation

🔍 Myth: “Automation is only for large companies.”
Truth: Today’s systems are tailored to meet the needs and budgets of small operations. Entry-level equipment like semi-automatic case sealers or label applicators can make a big impact without a massive investment.

🔍 Myth: “We need a full facility redesign to automate.”
Truth: Most packaging automation equipment is plug-and-play, designed to work within your existing layout.

🔍 Myth: “It’s too expensive.”
Truth: When you factor in savings from reduced labor, faster throughput, and fewer packaging errors, even basic automation often pays for itself within a year.

 

 

Where to Start: Entry-Level Automation Options

Here are a few smart first steps toward automation for small manufacturers:

Case Sealers & Erectors – Perfect for improving box assembly and closing speed.
Labeling Machines – Automate repetitive labeling tasks with precision.
Conveyors – Streamline movement of goods between workstations.
Stretch Wrappers – Reduce film waste and improve pallet load consistency.

Each of these can be implemented one step at a time, no need to overhaul your entire line all at once.

 

What to Expect When You Work With Arnold Packaging

We don’t just sell equipment – we help you build the right system. Our process includes:

🔧 On-site evaluation of your current packaging line
📊 Custom recommendations based on your workflow and growth goals
💬 Hands-on training to ensure your team is comfortable and confident
🛠 Ongoing support to help your automation grow as you do

 

Packaging Automation for Small Manufacturers Is Within Reach

If you’re a small or mid-sized manufacturer looking to cut costs, increase output, and stay competitive, packaging automation isn’t just possible – it’s practical.

Let’s talk about how automation can work for you.

📞 Call Arnold Packaging today at 855-276-6537 or email info@arnoldpackaging.com

Laura Cadden
Arnold Packaging
Protecting Your Product & Your Profit

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